Charging Gun Harness Processing Equipment

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Charging Gun Harness Processing Equipment

Our EV charging gun wire harness processing machine provides a reliable and efficient solution for processing wire harnesses for EV charging equipment.

○ The EV charging gun wire harness double head processing machine is capable of wire cutting, laser marking, number tube inserting, number tube heat shrinking, and terminal crimping. This comprehensive set of functions allows for the complete processing of wire harnesses, ensuring high-quality and reliable connections for electric vehicle charging systems.
○ With its dual-head design, this machine offers increased productivity and flexibility, allowing for simultaneous processing of multiple wire harnesses. The wire cutting feature ensures accurate and clean cuts, while the laser marking capability allows for easy identification and traceability of components.
○ The number tube inserting and heat shrinking functions provide a secure and durable method for labeling and protecting wires, while the terminal crimping feature ensures strong and reliable connections.

Model YH-CDQ01
Equipment size length ≤6000mm/width 1500mm (excluding heat shrink tube feeding part and operation screen)/height 2000mm
Air source 0.5-0.7Mpa digital pressure monitoring, if the pressure exceeds or falls below the set value, the equipment alarms and stops
Power supply single-phase AC380V 50/60Hz 75A
Wire specifications 1. wire outer diameter: 12-20mm, 4-6mm², single core wire sequence 3+1, 3+22. Cable material has been circled, diameter 240-280mm, cable length of gun head reserved 600mm, gun tail cable length reserved 600mm or more as recommended value3. Cable material stripped length: gun head: 120mm-150mm, gun tail: 120-200mm4. Gun tail L/N/PE length without terminal (finished state): ≥70mm5. Gun head L/N/PE length without terminal (finished state): ≥110mm
Stripping range 8-20mm
Crimping/welding materials core material is bare copper/pure aluminum
Online function MES system can identify and collect processing data such as single welding output power, welding stroke, welding time, etc. (connecting to MES requires customized docking system in advance)
Number tube length 5mm-20mm
Stripping length 1-28 mm; stripping accuracy: tolerance ±0.5mm
Crimping force 2T/4T (depending on the wire harness diameter and terminal selection)
Crimping stroke 30mm
Applicable molds OTP mold, hexagonal mold
Crimping wire and terminal crimpingthe terminal is fed by a vibration platemeet the requirements of ≤16P wire harness crimping
Detection device Clamp line sequence detection, air pressure detection, wire detection, crimp terminal detection, pressure monitoring (optional)
Control mode 22-inch display, computer control
Terminal cross section 68-75%
Production cycle ≤50S/pcs (3+1)≤55S/pcs (3+2)Note: 3+1/3+2 is the number of multi-core wire harnesses
Terminal material Gun head terminal is vibrating plate loading, gun tail terminal is chain loading, compatible with vibrating plate/blister plate material (customization required)