Multi-Core Wire Color Separation, Housing Insertion and Tinning Machine

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Multi-Core Wire Color Separation, Housing Insertion and Tinning Machine

In the realm of wire processing, efficiency, precision, and consistency are paramount. The multi-core wire color separation, housing insertion and tinning machine emerges as a revolutionary all-in-one solution, designed to streamline the complex processes of multi-core wire handling with unparalleled accuracy and productivity.

○ Integrated Processing Capabilities
This machine integrates three critical operations into a single, automated workflow:
Color Separation: Precisely identifies and separates multi-core wires by their color coding, eliminating manual sorting errors and ensuring correct wire identification for subsequent processes.
Housing Insertion: Automatically inserts wires into connectors or housings with micron-level positioning accuracy, guaranteeing stable and reliable connections.
Tinning: Uniformly applies solder to wire ends, enhancing conductivity, preventing oxidation, and ensuring robust solder joints for long-term performance.

○ Unmatched Precision and Efficiency
Precision Engineering: Boasts a positioning accuracy of ±0.1mm (especially in cutting and insertion processes), ensuring consistent quality even for fine multi-core wires.
High-Speed Production: With a production beat of 6s/pcs across 4 lines (theoretical value) and an hourly capacity of 600-650 sleeves, it significantly accelerates throughput while maintaining quality.
Reliable Efficiency: Achieves a single-end yield of 98% and a mobility rate of 95%, minimizing waste and operational downtime.

○ Robust and User-Friendly Design
Sturdy Build: Weighs 400KG, providing a stable operating platform for continuous production.
Easy Integration: Compatible with a single-phase AC 220V power supply (total power 4kw) and an air source of 0.6~0.7Mpa (with a 3p or above air pump), allowing seamless integration into existing production lines.
Intuitive Operation: Designed for ease of use, reducing training time and enabling operators to manage complex processes with minimal effort.

Model YH-CJKZX02
Functions Automatic multi-core sheathed wire feeding, wire cutting, visual color sorting, terminal crimping, housing shell insertion, crimping force inspection, CCD inspection, wire twisting and tinning.
Processing range Multi-core sheathed wire (2-12 cores), minimum wire gauge 28AWG.Wire length 5000 mm.Sheath size and length can be customized.
Production cycle time 6s/pcs × 4 lines (calculation result is theoretical value).
Positioning method Positioning: ±0.1mm. It refers to the cutting precision of the cutter.
Machine efficiency Single-end yield: 98%, Mobility: 95%
Capacity Sleeve 600-650 PSC/H (theoretical calculation).
Weight 400KG
Dimensions L1700*W970*H1800 (mm)
Air source 0.6-0.7Mpa (with air pump of 3p or above)
Power supply Single-phase AC 220V, total power 4kw